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Tiki Central / Tiki Carving / Everything you always wanted to know about Aerated Concrete Blocks (AAC) for tiki carving

Post #103426 by Aaron's Akua on Thu, Jul 22, 2004 2:27 PM

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I am posting this in response the high level of interest in this material.

It started when I posted an offer to trade some AAC for Palm.

http://www.tikicentral.com/viewtopic.php?topic=9840&forum=7&11

Then I followed up with an offer of free blocks, because my friend is moving and wanted to give them a good home. (She split the purchase of a pallet of AAC blocks with me). This one got even more interest because it had the word "FREE" in the subject title!

http://www.tikicentral.com/viewtopic.php?topic=9996&forum=7&5

It looks like all of the free blocks are spoken for. However, some TC members from the East coast offered to pay the shipping if I would send them.

Here is my suggestion:

Everyone who wants to get some of this material please posts their interest in this thread. MAKE SURE TO LIST WHERE YOU ARE LOCATED. Then, all the tikiphiles in a given area (Florida, or Germany, or Arizona for instance) can post or PM each other and arrange to split the cost of a pallette or so of the blocks and divvy them up amongst themselves. I got mine from E-Crete in Arizona, and I think an entire pallete was only around $140. This was about 40 or so blocks!

It would be probitively expensive to have them shipped, although they are relatively light for concrete.

Now, here is some info to whet your carving appetite:

You can carve this stuff with any kind of chisels. No mallet necessary, but may be usefull. You can cut it with a regular hand saw. You can use files, rasps, rifflers, etc., and you can sand it when you're finished. A coat of regular concrete sealer from Home Depot will brighten it and give it a nice sheen. Make sure and wear a mask when you are working on it, because it is pretty dusty. When complete, it will have a nice "corraly" finish. My blocks are white, but I understand that they vary and also come in light grey and tan, depending on the factory and location.

Summary from a construction web site: "Builders in this country now can take advantage of an innovative concrete material that Europeans have time-tested and adopted. Autoclaved Aerated Concrete (AAC) is a precast, manufactured building stone made of all-natural raw materials. It is an economical, environmentally friendly, cellular, lightweight but structural material that features thermal and acoustic insulation as well as fire and termite resistance. AAC is available in a variety of forms, ranging from wall and roof panels to blocks and lintels. Although it has been a popular building material in Europe for over 50 years, AAC has only been introduced to the U.S. in the past few years."

Here is an offer of FREE SAMPLES of AAC that I found on the internet!!!!

http://www.sculptor.org/Stone/Marble/CarvingStonesOffered.htm

"Ohio: Duffy Building Systems: Autoclaved, aerated concrete. A lightweight concrete that can be sculpted like basswood, but is durable like normal concrete when coated with proper sealants. One-fifth the weight of regular concrete, 600 to 700 psi compressive strength. Ship anywhere in the US. Call for free sample. Contact: Don Duffy at [email protected] or 614-419-4563 in Columbus, Ohio USA."

Like that? FREE SAMPLE!!!!

Links to artists on the web using AAC:

http://sculpturedisplay.com/Frank.html

http://www.marcoislandart.com/delaroche-cooper-concrete1.htm

http://www.aildm.com.au/articles/sculptors/gaye_porter.htm

http://www.abc.net.au/eyre/stories/s531816.htm

http://www.trademe.co.nz/House-garden/Outdoor-garden-conservatory/Statues-garden-ornaments/auction-12822722.htm

http://www.trademe.co.nz/Art/Carvings-sculpture/auction-12825284.htm

http://www.netti.fi/~laurleva/The-River.html

http://groups.msn.com/RatBoysPageofThings/sculpture.msnw?albumlist=2

More info at: http://www.toolbase.org/tertiaryT.asp?DocumentID=2076&CategoryID=1402

Also check out this site for the "Autoclaved Aerated Concrete Products Association" at http://www.aacpa.org

You can use the site to locate MFR's of the material in your area.

Manufacturers of AAC (US and International). Note - if you go to the http://www.aacpa.org website, you can get links to their websites:

Aercon Florida LLC
3701 C.R. 544 E
Haines City, Florida 33844
Phone: 863-422-6360
Fax: 863-422-6361

Contec Mexicana, S.A. de C.V.
Rio Amacuzac No. 1201 Ote. Col. Valle Oriente
San Pedro Garza Garcia
Nuevo Leon, C.P. 66269
Mexico
Phone: 011 5281 8399-2424
Fax: 011 5281 8399-2420

E-Crete, LLC
6617 North Scottsdale Road
Suite 203
Scottsdale, Arizona 85250
Phone: (480) 596-3819
Fax: (480) 596-3952
Texas Contec, Inc.
1535 Brady Blvd
Suite 2
San Antonio, Texas 78237-4355
Phone: 877 9 CONTEC
Fax: 210 402 6390

Eckart America, L.P.
4101 Camp Ground Road
Louisville, Kentucky 40211
Phone: (502) 775-4243
Fax: (502)-775-4249

Elite Cement Products, Inc.
4235 Buford Highway
Duluth, Georgia 30096
Phone: 678-206-0242
Fax: 678-206-0254

Masa-USA, LLC
2231 Holmgren Way
Green Bay, Wisconson 54304
Phone: 800-284-5507
Fax: 920-497-0389

Phoenix Cement Company
8800 E. Caparral Road
Suite 155
Scottsdale, Arizona 85250
Phone: 480-850-5757
Fax: 480-850-5758

Schlenk Metallpulver GMBH & Co., KG
Barnsdorfer Hauptstrasse 5
Roth-Barnsdorf, D-91154
Germany
Phone: 49 (9171) 808-0
Fax: 49 (9171) 808-200

Stork Bouwtechniek
P.O. Box 321
7550 AH Hengelo
Netherlands, The
Phone: 31 (0) 74 240 7000
Fax: 31 (0) 74 240 7086

Wehrhahn
P.O. Box 18 55
Delmenhorst, D-27738
Germany
Phone: 49 4221 1271 0
Fax: 49 4221 1271 80

Angelo Coduto
6085 Feather Lane
Sanford, Florida 32771
Phone: 407-320-9989
Fax: 407-323-8615

Autoclaved Aerated Concrete Systems, Inc.
3349 Park Avenue
Wantagh, New York 11793
Phone: 516-783-7582
Fax: 516-783-7583

Consultec, Ltd., consulting engineers
4180 Dundas Street West
Toronto, Ontario , M8X 1X8
Canada

Demand Products, Inc.
1055 Nine North Drive
Alpharetta, Georgia 30004
Phone: 800-325-7540
Fax: 888-534-8383

International Masonry Institute
42 East Street
Annapolis, Maryland 21401
Phone: 410-280-1302
Fax: 301-261-2885

Peter Townsend
PAAC Engineering Systems
1588 Atkinson Road
Suite D
Lawrenceville, Georgia 30043
Phone: 678 442 9380
Fax: 678 442 9105

Thermacrete, LLC
214 West Sheridan Place
Lake Bluff, Illinois 60044
Phone: (847)-577-7400
Fax: (847) 392-4077

Thunderbolt Construction Corp. of Arizona
4030 Stockton Hill Road
#12
Kingman, Arizona 86401
Phone: 520-692-1000
Fax: 520-692-1423

You can get more info by typing in AAC, Aerated Concrete, or Autoclaved Aerated Concrete from your web browser.

Anyway, this may be more info than anyone needs, but I thought I would share...and I hope it is useful.

One last thing. Make sure to post any tiki sculptures that you create here on TC, because I'd really love to see where this thing goes.

Mahalo,

Aaron
Rancho Santa Margarita, CA
(Orange County, CA)

[ Edited by: Aaron on 2004-07-22 14:28 ]