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Tiki Central / Tiki Carving / Making tiki mug original sculptures..any advice???

Post #158673 by TikiMaxton on Fri, May 13, 2005 12:54 PM

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We are learning about mug making in order to help produce the NW Tiki Crawl mug. Here's the process we went through:
Original was sculpted from Magic Sculpt modeling resin. We then made a silicone mold of the original. The silicone mold was then filled with melted, non hardening oil based modeling clay; we made 4 clay originals in this way. Next, the clay originals are cast in #1 casting plaster to make the ceramic final mold. We made 4 to maintain mold integrity and also to speed up production.

The reason for the 2-step process (hard original sculpt cast and re-created in soft clay) is that the plaster mold is much easier to remove from a soft original, but soft clay is not always the preferred medium for sculpting the original, plus it gets destroyed in the process. We'll be slip-casting our mugs in the next week or so and will let you know how it all turned out.