Post #794704 by SassyPonyPants on Thu, Apr 25, 2019 6:06 AM

We have a sign! Being located in Kentucky, I felt it was appropriate to use an oak bourbon barrel head. I had a friend pick one up for me in Lexington, and it's authentic! Not sure which distillery it originated from though, as it came pre-planed.

Adhered pattern with some spray adhesive.

Outlined with a 3/32" bit...

Then went up to a 3/16" I believe to cut out the solid areas. Broke that bit (whoops) then finished with the next smallest bit.

Filled in with some ebony stain, then polyurethane on the whole thing.

Ta-dah!