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Tiki Central / Home Tiki Bars / Lagoon of Mystery

Post #780457 by Prikli Pear on Tue, Oct 10, 2017 8:15 AM

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Not all of our drinkware consists of tiki mugs. In fact, because of the close proximity to the pool, our go-to barware consists of acrylic poco grande glasses (think half-size hurricane glasses). Actual glass is a no-go in the bar area. The poco grande stemware needs a place to hang out as well. After some thought, I realized the entire bottom of my cabinets was going unused. I took the remaining wood left over from the cabinets themselves and cut a bunch (I forget how many) 3"x8" rectangles. Then I ran those pieces through the table saw, like this:

After running them through on each side, I flipped them down and ran them through again, like this. See where I'm going yet?

Once all the pieces were cut into a T, I put a rounded trim router bit into my full-sized router. Normally, one would use a router table for this, but since I haven't built a router table yet, I winged it, laying the router on its side, locking the power button in the "on" position, and running the pieces across it by hand to get a nice beveled edge. Yes, mistakes were made, but I'm not going to talk about those. Suffice to say that it was a good thing I had extras. I also hand-sanded the rough spots, of which there were quite a few.

After that came a lot of boring stuff. Staining and applying spar urethane. Then drilling pilot holes and countersink holes. Beading glue along the bottom of the T and screwing them into position. Puttying over the screw heads, sanding, staining and applying more spar urethane. It was neither quick nor fun, but at least it's starting to look like something.